Full automatic visual inspection machine is favored by manufacturing enterprises
November 18, 2022
In recent years, the domestic machine vision technology has shown a vigorous development trend. Because of its high detection accuracy and speed, it has avoided the false detection and missing detection caused by subjective and individual differences caused by manual detection, so as to cause the outflow of defective products. The visual detection machine, with high accuracy and speed, can replace labor and reduce labor costs. Therefore, it plays an increasingly important role in the industrial production automation detection industry.
With the upgrading of China's manufacturing industry and the promotion of intelligent manufacturing 4.0, the development trend of manufacturing industry has changed from primary manufacturing to fine manufacturing, and the application of machine vision automatic detection has become an inevitable trend.
In the final packaging process of traditional factories, defective products are screened by manual inspection, but most of these processes require a lot of manpower, material resources and space to complete. The quality stability receives many factor images, including the quality inspector's experience, mood, physical and psychological conditions and other factors.
What are the comparative advantages of visual inspection machine compared with traditional manual work?
1. Higher efficiency; The visual inspection machine system can work continuously for 24 hours, which is far more efficient than manual work;
2. Higher accuracy; The machine is not controlled by subjective emotions, fatigue and other objective factors. As long as there is no difference in parameter settings, it can guarantee the undifferentiated detection efficiency and accuracy;
3. Lower cost: visual inspection machine is more effective than manual inspection, and can store and analyze various defect data and features. In the long run, the cost of machine vision inspection is lower;
4. Digital management: the test data can be automatically generated into a data report after measurement, without manual addition;
5. Competent for complex working conditions: it can operate stably in harsh and dangerous environments, and can also complete the detection work well in situations where human vision cannot meet the needs;
6. It will not cause contact damage to the product; The testing process will not touch the product, and will not cause contact damage to the product surface and structure;
7. Objective and stable: The machine vision inspection strictly follows the set standards, and the inspection results will not be affected by personal standards, emotions and other factors, so the results are more objective and stable.
8. Avoid secondary pollution: manual operation may sometimes bring uncertain pollution sources, thus affecting product quality.
9. Simple operation and labor saving: low technical requirements for operators, reduce a large number of types of work in the detection process, and save labor costs.
With the rise of human cost and the gradual disappearance of demographic dividend, the pursuit of economy will promote the rapid increase of visual system penetration. In terms of quality and efficiency in the production and manufacturing process, due to the inherent physical limitations of human eyes and subjective emotional fluctuations, the advantages of the visual system are more obvious in the high-throughput, high-speed, high-precision production and manufacturing environment, and some special working conditions and requirements can only be met by the visual inspection system. Therefore, it is a general trend to choose the visual inspection system to replace manual inspection.
