Full automatic bottle cap detector -- a substitute for future quality inspectors

The bottle cap detector equipment uses machine vision technology to measure, judge and analyze the detected objects with machines instead of human eyes. The equipment takes pictures of bottle caps from multiple directions and angles through a high-performance CCD industrial camera and transmits them to a dedicated image processing system, which converts them into digital signals according to pixel distribution, brightness, color and other information. The image system performs various operations on these signals, extracts the characteristics of the target, and then controls the equipment action on the spot according to the set standard judgment results, and the unqualified products are automatically eliminated. In this way, the detection process can realize automatic loading, automatic detection, automatic sorting, blanking, packaging, packing and other system operations, and the detection work is more efficient and fast.

The CCD industrial camera used in the automatic bottle cap detector equipment can replace most manual detection, and can detect the appearance defects such as deformation, roundness, flash, black spot, dirt, lack of material, double gasket detection, etc. It is applicable to various bottle caps such as anti-theft caps, combination caps, butterfly caps, drip caps, aluminum plastic caps, etc.

Advantages of bottle cap detector replacing manual detection:

1. Improve the inspection efficiency of bottle caps and improve the appearance quality of bottle caps;

2. Unmanned online detection, no contact with materials, will not cause twice pollution;

3. Reduce labor cost, improve production process and optimize production process;

4. Defective products are automatically eliminated at a high speed, with accurate positioning, which greatly reduces the labor cost;

5. Shorten production cycle, shorten delivery time and improve customer satisfaction;

6. Improve brand image and market competitiveness and share.

7. Reduce a large number of boring and repetitive posts, thereby creating greater value in other posts and maintaining the physical and mental health of testers;

8. The system data is fed back to the intelligent manufacturing industry 4.0 information system to improve the production process and optimize the production process.

The bottle cap detection machine based on machine vision and depth AI learning algorithm detection has the advantages of simple operation, strong compatibility, stable operation, fast detection speed, high accuracy, wide detection range, low cost, etc. It can well replace manual detection. It is a new choice to realize automatic and intelligent external detection of bottle caps at present and even in the future.